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Step 1. Remove digital module.
Remove the dummy
module from the base of the car. One screw is all that holds it to the
chassis. Remove the screw then gentry prise the module out vertically.
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Step 2. Separate the contact
clips.
Separate the two
halves of the module and gently remove the two metal clips.
As they are, they simply pass electricity straight through from the braid
wire to the motor wire. There is one clip on each side. The next task is to
break this connection so that we can insert our C7006 chip in to the
electrical circuit.
Cut the clips in half to produce separated contact
plates (see diagram) and file off rough edges. Refit the clips, ensuring that
there are no touching edges between one clip and the other along the line of
the cut.
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Note: The car may only be fitted with the base of
the module casing. This does not affect the fitting of the chip. 
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Step 3. Adjust the sensor boss height.
Reduce the height of
the central light sensor boss by about 3mm so that the light sensor pushes
through from inside and sits recessed by 2 mm in the mouth of the hole (as
viewed from beneath the car).
It may also be
required to enlarge the hole a little to allow the light sensor to fit all
the way in so that the small circuit board holding the sensor rests up against
the boss when fitted.
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Offer the sensor and
its circuit board up to the boss to see that fitment is good. Note that the
sensor must not protrude lower than the chassis. The sensor should remain
recessed by about 2mm.

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4. Prepare the C7006 Digital Chip assembly.
Remove the excess
length of the four soldered pins that form part of the plug/socket that holds
the two braid wires and two motor wires. This is necessary to allow the board
not to foul the inside of the module casing. After cutting them off, ensure
that there is no contact between
each of the four pins.
Reduce the length of
the four wires attached to the plug/socket. These wires need to be sodered to
the four metal contact plates, so
ensure thre is enough length or wire to enable this to be carried out.
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5. Install the digital chip in the module
casing.
Fit the light sensor
and the main circuit board to the module casing. Refer to the picture for the
correct orientation.
Solder the green and
red wires from the chip assembly to the metal contacts
on the left hand side of the module casing (i.e. the contacts
on the left-hand side of the car. See picture of car chassis layout.
Then solder the
yellow and black wires to the contact
clips on the right hand side of the module casing.
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Note: The car may only be fitted with the base of
the module casing. This does not affect the fitting of the chip.
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6. Re-assembly and test.
Re-assemble the two halves of the digital chip casing ensuring that the wires
are neatly tucked away inside. If there is no main casing then just use the
base section when assembling the electronics. Use insulating tape to protect
and cover all metal surfaces from electrical shorts.
Push the module back in to the chassis and insert and tighten the screw
gently.
 

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Note: The car may only be fitted with the base of
the module casing. This does not affect the fitting of the chip
.
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